Many bobblehead lovers are curious with regards to how custom bobble heads is produced and why it usually takes weeks to create one. At the high level, there are four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Prior to getting into information of each step, it really is worth mentioning that the process described is for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step takes a mastery of hand sculpting skills. It will always be carried out by skillful artists, who typically have years of experience doing hand sculpting depending on provided photos or reference objects. It might take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it may take more than a day or two. When the initial sculpting is finished, the customer will have the opportunity to examine its photos. Making changes is fairly simple and easy , quick at this point. Alternatively, it will likely be more costly to request a big difference at a later stage for the reason that whole sculpture needs to be rebuilt. Therefore, a consumer should look at the initial sculpture carefully as soon as the bobblehead maker is requesting comments. In case you are unclear, you should require more photos or require clarification. By doing that, you may take more time upfront, but additionally, you will minimize the chance of needing to get the bobblehead reworked later and achieving to spend more. Also, the client should be aware a custom bobblehead doll is generated according to submitted photos as opposed to a live person. Therefore, the expectation needs to be set properly regarding the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process in which the initial sculpture in the previous process will be utilized for a base to create the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will be applied to the surface of the initial sculpture. A soft silicone coating which will take the design of the sports bobbleheads will probably be formed when the gel dries. Then, a plaster coating will probably be applied at first glance of the silicone coating. The plaster coating can become a hardened cast after the drying process. Subsequently, the initial sculpture will likely be taken out of the silicone coating. Once the preparation effort is done, melted resin will probably be injected in to the emptied silicone coating to form the bobblehead. Ever since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin within the desired shape before it is actually solidified. After the resin becomes solid, it will be removed by opening the plaster and peeling away from the silicone coating. By now, a raw bobblehead doll has been created.
3. Polishing (a person to three working days)
A raw bobblehead will not be prepared to be painted. They have grease on its surface that should be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process can result in poor painting later on. Polishing a bobblehead doll also needs a decent degree of craftsmanship. Because its shape and curvature are not the same from a single to a different, this procedure still should not be standardized and automated. Together with taking out the grease and smoothing the outer lining, refining the raw bobblehead details manually could be necessary. As a consequence of tolerances stemming from the molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead following the initial polishing, and this process may need to be reiterated. Should it be determined that this defects can not be fixed, the full raw bobblehead should be scrapped.
4. Painting (anyone to three working days)
Painting is not as easy as it is apparently. The first task is always to blend base colors to produce colors the consumers desire. The quality of the blended colors is vital, as it possesses a large effect on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the specified colors with good quality for custom wedding bobbleheads can be very time-consuming. Secondly, painting is performed utilizing the painting brush manually, as a result of b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on his or her clothing. In these cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are placed on a bobblehead doll both for its head and body, it might be assembled through a spring with glue on ends. Obviously, making use of the spring is the reason why the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading these has had a better knowledge of the fundamental process of creating a custom bobblehead doll. With a better comprehension of the method, a consumer can better plan their next buying of a custom bobblehead doll.